Description
The 51.2V 560Ah LiFePO4 Industrial Battery is a high-performance lithium battery solution designed for demanding commercial and industrial applications. As a leading lithium battery manufacturer, we deliver OEM-ready products with exceptional energy density, rugged durability, and advanced BMS protection, ensuring reliability for wholesale buyers seeking scalable power solutions.
Key Features
High Capacity & Longevity: With 28.6kWh of energy and over 3,500 cycles at 80% depth of discharge (DOD), this battery excels in high-usage environments.
Robust Performance: Supports 300A continuous discharge and 1,000A peak current (5s), ideal for heavy-duty equipment like electric forklifts.
Advanced Safety: IP67-rated metal housing and smart BMS protect against overcharge, temperature extremes, and short circuits.
Cloud Monitoring: Real-time 4G connectivity enables remote tracking of SOC, voltage, and temperature for proactive maintenance.
Product Description
Built with 16S2P LiFePO4 cells, this lithium battery combines natural cooling efficiency with a compact design (950x592x450mm). It features dual communication ports (RS485/CAN-bus) and an on-device LCD screen for seamless integration into OEM systems. The Rema 320A and Anderson 350A connectors ensure secure, high-current compatibility for industrial charging/discharging setups.
Technical Advantages
Wide Temperature Range: Operates from -20¡ãC to 60¡ãC, making it suitable for cold storage or outdoor environments.
Scalable Configuration: Modular architecture allows parallel connections for larger energy systems, backed by a 5-year warranty.
Ideal Applications
This battery is engineered for logistics fleets, warehouse robotics, renewable energy storage, and manufacturing equipment. As a trusted lithium battery manufacturer, we prioritize OEM customization, offering flexible communication protocols and form factors to align with specialized machinery requirements.
A 48V 560Ah LiFePO4 forklift battery delivers high energy capacity, long cycle life, and superior safety, making it ideal for demanding material handling applications. It offers faster charging, reduced maintenance, and enhanced operational efficiency compared to traditional lead-acid batteries.
What Are the Key Specifications of a 48V 560Ah LiFePO4 Forklift Battery?
The 48V 560Ah LiFePO4 forklift battery typically operates at a nominal voltage of 48V (often 51.2V nominal) with a capacity of 560Ah, providing approximately 28.6 kWh of energy storage. Dimensions generally range around 950 x 592 x 450 mm, with a weight near 210 kg excluding counterweights. It supports a continuous discharge current of 300A and peak currents up to 1000A for short bursts. The battery casing is usually metal with an IP67 rating, ensuring dust and water resistance. Operating temperature ranges from -20°C to 60°C, suitable for indoor and outdoor use. Advanced Battery Management Systems (BMS) are integrated to monitor voltage, current, temperature, and state of charge, protecting against overcharge, over-discharge, and short circuits.
| Specification | Detail |
|---|---|
| Nominal Voltage | 48V (51.2V nominal) |
| Capacity | 560Ah |
| Energy | ~28.6 kWh |
| Dimensions (L×W×H) | ~950×592×450 mm |
| Weight | ~210 kg (without counterweight) |
| Continuous Discharge Current | 300A |
| Peak Discharge Current | 1000A (5 seconds) |
| IP Rating | IP67 |
| Operating Temperature Range | -20°C to 60°C |
| Cycle Life | >3500 cycles (80% DOD) |
| Battery Management System | Integrated smart BMS |
How Does a 48V 560Ah LiFePO4 Battery Compare to Lead-Acid Batteries in Forklift Applications?
LiFePO4 batteries outperform lead-acid batteries in several critical ways:
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Longer Lifespan: LiFePO4 batteries last 3-5 times longer, with over 3500 charge cycles versus 500-1000 for lead-acid.
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Faster Charging: They can be charged in 4-6 hours, significantly reducing downtime.
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Higher Energy Density: More energy storage in a smaller, lighter package.
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Lower Maintenance: No watering or equalizing charges are needed.
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Safety: LiFePO4 chemistry is thermally stable and less prone to thermal runaway, with built-in BMS protections.
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Environmental Impact: They contain no harmful heavy metals and are more recyclable.
These advantages translate into lower total cost of ownership and improved operational efficiency for forklift fleets.
What Are the Safety Features of a 48V 560Ah LiFePO4 Forklift Battery?
Safety is paramount in industrial battery applications. The 48V 560Ah LiFePO4 forklift battery includes:
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Advanced Battery Management System (BMS): Monitors voltage, current, temperature, and state of charge to prevent overcharge, over-discharge, short circuits, and overheating.
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Thermal Stability: LiFePO4 chemistry inherently resists thermal runaway.
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Robust Metal Casing: Provides mechanical protection and IP67-rated dust and water resistance.
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Communication Protocols: CANBus and RS485 allow real-time monitoring and fault detection.
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Built-in Alarms and Display: LCD screens and buzzer alarms alert operators to abnormal conditions.
These features ensure safe operation in demanding warehouse and industrial environments.
How Is the 48V 560Ah LiFePO4 Battery Charged and Maintained?
Charging the battery requires a compatible LiFePO4 charger capable of delivering up to 300A continuous current. Full charge typically takes 4-6 hours depending on charger specifications and battery state.
Maintenance is minimal compared to lead-acid batteries:
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Regularly clean terminals and connectors.
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Avoid deep discharges below recommended voltage.
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Store the battery in a cool, dry place when not in use.
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Periodically check the BMS and battery health via monitoring systems.
Proper charging and maintenance extend battery life and optimize performance.
Which Forklift Models Are Compatible with 48V 560Ah LiFePO4 Batteries?
The 48V 560Ah LiFePO4 battery is compatible with many electric forklift models that support 48V or 51.2V battery systems. Common brands include Toyota, Crown, Jungheinrich, Raymond, and others. OEMs often customize battery packs to fit specific forklift dimensions and connector types, ensuring seamless integration and optimal performance.
What Are the Environmental Benefits of Using LiFePO4 Forklift Batteries?
LiFePO4 batteries contribute to sustainability through:
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Reduced Carbon Footprint: Longer lifespan means fewer battery replacements and less manufacturing waste.
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Non-toxic Materials: Lithium iron phosphate chemistry avoids heavy metals like lead or cadmium.
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Energy Efficiency: Higher charge/discharge efficiency reduces energy consumption.
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Recyclability: Components are more recyclable than traditional batteries.
Switching to LiFePO4 forklift batteries aligns with green warehouse initiatives and regulatory compliance.
How Does Heated Battery Enhance the 48V 560Ah LiFePO4 Forklift Battery Experience?
Heated Battery specializes in advanced LiFePO4 forklift batteries designed for extreme conditions. Their products incorporate:
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Integrated heating systems to maintain optimal battery temperature in cold environments.
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Robust BMS with remote monitoring and firmware upgrades.
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Durable metal casings with IP67 protection.
Heated Battery’s expertise ensures reliable forklift operation year-round, reducing downtime and improving safety in challenging climates. Their 48V 560Ah LiFePO4 batteries are trusted by industrial clients worldwide for performance and durability.
What Are the Cost Considerations When Choosing a 48V 560Ah LiFePO4 Forklift Battery?
While the upfront cost of LiFePO4 batteries is higher than lead-acid alternatives, the total cost of ownership is lower due to:
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Longer lifespan reducing replacement frequency.
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Lower maintenance costs.
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Faster charging increasing forklift utilization.
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Energy savings from higher efficiency.
Investing in quality brands like Heated Battery ensures warranty support and reliable performance, maximizing return on investment.
Heated Battery Expert Views
The transition to 48V 560Ah LiFePO4 batteries marks a significant advancement in forklift power solutions. These batteries combine high energy density, safety, and longevity, addressing the operational challenges faced by modern warehouses. Heated Battery’s integration of intelligent BMS and heating technology ensures consistent performance even in cold climates, minimizing downtime and maintenance. Their commitment to quality and innovation supports sustainable, cost-effective material handling operations.
— Senior Battery Engineer, Heated Battery
How Can Businesses Optimize Forklift Battery Usage for Maximum Efficiency?
To get the most from a 48V 560Ah LiFePO4 forklift battery:
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Use smart chargers designed for LiFePO4 chemistry.
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Schedule charging to avoid deep discharges.
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Monitor battery health via integrated BMS and cloud platforms.
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Train operators on proper battery handling.
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Consider environmental conditions and use heated battery solutions if needed.
These practices extend battery life, improve safety, and enhance forklift productivity.
