48V 450Ah LiFePO4 Forklift Battery

• MOQ: 10
• Delivery: 25 Days
• Customizable / OEM / ODM: Yes
• Delivery Terms: FOB, EXW, CIF
• Payment: T/T, L/C, PayPal
• Sea / Air / Land Shipment: 10FT, 20FT, 40FT, 60FT

Description

The 48V 460Ah LiFePO4 Forklift Battery is a high-performance lithium battery designed for industrial and commercial applications. As a leading lithium battery manufacturer, we deliver OEM-ready solutions with unmatched energy density, durability, and safety. Ideal for heavy-duty equipment, this battery combines advanced BMS technology and a rugged metal shell for reliable power in demanding environments.

Key Features

The 48V 460Ah LiFePO4 Forklift Battery stands out with its 23.55kWh energy capacity and 400A continuous discharge current, ensuring peak performance for extended periods. Its IP65-rated enclosure and natural cooling system guarantee resilience in harsh conditions. With a cycle life exceeding 4,000 cycles at 80% DOD, this lithium battery reduces long-term operational costs for OEM partners.

Product Description

Engineered for versatility, this lithium battery supports RS485, CAN-bus, and 4G communication, enabling seamless integration into smart energy systems. The advanced BMS monitors critical parameters like SOC, temperature, and voltage, preventing overcharge, short circuits, and thermal risks. Its compact design (800 x 630 x 600 mm) and metal shell make it ideal for space-constrained industrial applications.

Technical Advantages

Our lithium battery manufacturer expertise ensures superior thermal management, operating flawlessly from -20¡ãC to 60¡ãC. The 900A peak discharge current (3s) delivers instant power surges for heavy lifting, while the 51.2V nominal voltage aligns with global forklift standards. OEM clients benefit from customizable communication protocols and a 5-year warranty, underscoring our commitment to reliability.

The 48V 450Ah LiFePO4 forklift battery delivers high-capacity, reliable, and safe power tailored for heavy-duty forklifts and material handling equipment. Featuring advanced lithium iron phosphate chemistry, an intelligent battery management system (BMS), and fast charging capabilities, this Heated Battery product ensures extended cycle life, reduced maintenance, and enhanced operational productivity in demanding industrial environments.

What Are the Technical Specifications of the 48V 450Ah LiFePO4 Forklift Battery?

The 48V 450Ah LiFePO4 forklift battery has a nominal voltage of 51.2V and a capacity of 450Ah, providing approximately 23 kWh of energy. It supports continuous discharge currents up to 400A and peak discharge currents exceeding 1000A for short bursts. The battery weighs approximately 250-300 kg and measures roughly 950 x 420 x 450 mm. It features a robust metal housing with IP54 to IP65 protection ratings, ensuring resistance to dust and moisture. The integrated BMS manages voltage, current, temperature, and state of charge for optimal safety and longevity.

Specification Value
Nominal Voltage 51.2V
Capacity 450Ah
Energy ~23 kWh
Continuous Discharge Up to 400A
Peak Discharge Current >1000A (short bursts)
Weight 250-300 kg
Dimensions (L x W x H) ~950 x 420 x 450 mm
Housing Material Metal
Protection Rating IP54 – IP65
Cycle Life >3500 cycles at 70% DOD
BMS Current Rating 400A

How Does LiFePO4 Chemistry Improve Forklift Battery Performance?

LiFePO4 chemistry offers superior thermal stability, safety, and longevity compared to traditional lead-acid batteries. It provides higher energy density, faster charging, and lighter weight, enabling forklifts to operate longer with less downtime and reduced maintenance.

Why Is the Battery Management System (BMS) Critical for Forklift Batteries?

The BMS continuously monitors cell voltages, current, temperature, and state of charge to prevent overcharging, over-discharging, short circuits, and overheating. It balances cells to maximize battery life and ensures safe, reliable operation in harsh industrial environments.

How Long Does the 48V 450Ah LiFePO4 Forklift Battery Last?

With over 3500 full charge-discharge cycles at 70% depth of discharge, this battery can last 8-10 years or more depending on usage. Its extended lifespan reduces replacement frequency and total cost of ownership compared to lead-acid alternatives.

How Fast Can the 48V 450Ah Battery Be Charged?

The battery supports fast charging, typically fully charging within 3 to 4 hours depending on charger specifications. This rapid charging minimizes forklift downtime and improves operational efficiency.

Which Forklift Models Are Compatible with the 48V 450Ah LiFePO4 Battery?

This battery fits a broad range of 48V forklifts, pallet jacks, electric stackers, and industrial vehicles designed for lead-acid battery replacements. Its modular design and standard connectors facilitate easy retrofit and integration.

How Does the Battery’s Weight and Size Compare to Lead-Acid Alternatives?

Weighing approximately 250-300 kg, the 48V 450Ah LiFePO4 battery is significantly lighter than equivalent lead-acid batteries, improving forklift maneuverability and reducing wear on components. Its compact design optimizes space utilization.

What Safety Features Make LiFePO4 Forklift Batteries Superior?

Beyond the BMS, LiFePO4 chemistry is inherently safer, with no risk of acid leaks or explosions. The battery’s IP54 to IP65 rating protects against dust and water ingress, and the sturdy metal housing withstands industrial impacts, ensuring reliable operation in tough environments.

How Can Users Monitor and Maintain the Battery?

Many Heated Battery LiFePO4 forklift batteries include optional CANBus or RS485 connectivity for real-time monitoring of battery health, charge status, and temperature. Maintenance is minimal, requiring no watering or equalization.

What Environmental Advantages Do LiFePO4 Forklift Batteries Offer?

LiFePO4 batteries are more environmentally friendly than lead-acid batteries due to longer lifespan, higher energy efficiency, and absence of toxic lead or acid. Their recyclability and reduced hazardous waste contribute to sustainable industrial operations.

Specifications

Specifications
Lithium Cell Type LiFePO4
Nominal Voltage 51.2V
Nominal Capacity 460Ah
Nominal Energy 23.55kWh
Dimensions (L*W*H) 800 x 630 x 600 mm
Weight ~352 kg
Max Charge Current 200A (Continuous)
Max Discharge Current 400A (Continuous)
Peak Discharge Current 900A (3s)
Operating Voltage Range 40V–58.4V
IP Rating IP65
Cooling Natural Cooling
Cycle Life >4000 cycles (DOD 80%)
Charge Temperature 0℃ – 55℃
Discharge Temperature -20℃ – 60℃
Battery Shell Metal
Communication RS485, CAN-bus, 4G
Warranty 5 years
BMS Protection Advanced smart BMS monitoring SOC, system voltage, current, cell voltage, cell temperature, overcharge, overdischarge, overcurrent, overvoltage, low-voltage, overtemperature, short circuit, etc.
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