Description
Our 48V 460Ah LiFePO4 Forklift Battery is a high-performance lithium battery solution designed for demanding industrial applications. Built with LiFePO4 chemistry, it delivers exceptional energy density, extended cycle life, and robust safety features. As a leading lithium battery manufacturer, we specialize in OEM-ready designs that prioritize reliability and scalability for wholesale buyers.
Key Features
High Power Output: Supports continuous discharge currents up to 300A and peak surges of 800A (5s), ideal for heavy-duty equipment like forklifts.
Long Lifespan: >3500 cycles at 80% depth of discharge (DOD) ensure cost-effective operation over years.
Advanced Safety: Equipped with a smart BMS for real-time monitoring of SOC, temperature, and voltage, preventing overcharge, short circuits, and overtemperature risks.
Cloud Connectivity: Remote 4G antenna and cloud monitoring enable fleet management and predictive maintenance.
Product Description
This 25.6V 210Ah lithium battery features an IP67-rated metal shell for dust/water resistance and durability in harsh environments. Its compact dimensions (630*251*450 mm) and 60 kg weight (without counterweight) optimize space efficiency. Natural cooling eliminates complex thermal systems, while Rema 160A and Anderson 175A connectors ensure secure power transfer.
Technical Advantages
Wide Temperature Range: Operates in -20¡æ to 60¡æ, making it suitable for global climates.
Scalable Design: The 8S1P configuration simplifies integration into custom OEM systems.
Dual Communication: RS485 and CAN-bus interfaces support seamless compatibility with industrial equipment.
Applications
Perfect for electric forklifts, AGVs, material handling systems, and renewable energy storage. Its 5.376kWh nominal energy and rapid charge/discharge capabilities maximize uptime in warehouses, manufacturing, and logistics operations.
Warranty and Support
Backed by a 5-year or 3500-cycle warranty, this lithium battery reflects our commitment to quality. As a trusted battery manufacturer, we offer tailored OEM solutions, including branding and technical support, to meet diverse wholesale requirements.
The 24V 200Ah LiFePO4 forklift battery delivers high-capacity, lightweight, and long-lasting energy designed for industrial forklifts and material handling equipment. Featuring advanced lithium iron phosphate chemistry, a robust 200A battery management system (BMS), and rapid charging capabilities, this Heated Battery product provides superior safety, extended cycle life, and reliable performance in demanding environments.
What Are the Technical Specifications of the 24V 200Ah LiFePO4 Forklift Battery?
This battery has a nominal voltage of 25.6V and a capacity of 200Ah, offering approximately 5120Wh of energy. It supports a continuous discharge current of 200A and peak discharge up to 400A for short bursts. Weighing about 37.5 kg (82.67 lbs), the battery features a durable ABS housing with an IP65 waterproof rating. Dimensions are approximately 520mm x 270mm x 220mm (Group 8D size). The integrated BMS protects against overcharge, over-discharge, over-current, short circuit, and overheating.
| Specification | Value |
|---|---|
| Nominal Voltage | 25.6V |
| Capacity | 200Ah |
| Energy | 5120Wh |
| Continuous Discharge | 200A |
| Peak Discharge Current | 400A (5 seconds) |
| Weight | ~37.5 kg (82.67 lbs) |
| Dimensions (L x W x H) | 520 x 270 x 220 mm |
| Housing Material | ABS |
| Waterproof Rating | IP65 |
| Cycle Life | 4000+ cycles at 100% DOD; 6000+ at 80% DOD |
| BMS Current Rating | 200A |
How Does LiFePO4 Chemistry Benefit Forklift Battery Performance?
LiFePO4 chemistry offers superior thermal stability, safety, and a longer cycle life compared to traditional lead-acid batteries. It enables faster charging, lighter weight, and higher efficiency, allowing forklifts to operate longer with less downtime and reduced maintenance.
Why Is the Built-in Battery Management System (BMS) Critical for Forklift Batteries?
The BMS continuously monitors voltage, current, temperature, and state of charge to prevent overcharging, over-discharging, short circuits, and overheating. It balances cell voltages to maximize battery life and ensures safe operation under harsh industrial conditions, minimizing downtime and maintenance.
How Long Does the 24V 200Ah LiFePO4 Forklift Battery Last?
With over 4000 full charge-discharge cycles at 100% depth of discharge and up to 6000 cycles at 80% DOD, this battery can last 8-10 years or more depending on usage. Its long lifespan reduces replacement frequency and total cost of ownership compared to lead-acid alternatives.
How Fast Can the 24V 200Ah LiFePO4 Battery Be Charged?
The battery supports fast charging with recommended currents of 40A (0.2C) for a full charge in about 5 hours, or 100A (0.5C) for approximately 2 hours to 97% capacity. This flexibility minimizes forklift downtime and improves operational efficiency.
Which Forklift Models Are Compatible with the 24V 200Ah LiFePO4 Battery?
This battery is compatible with most 24V forklifts, pallet trucks, electric stackers, and other industrial vehicles designed for lead-acid battery replacements. It fits standard Group 8D compartments and supports common terminal types.
How Does the Battery’s Weight and Size Compare to Lead-Acid Alternatives?
At roughly 37.5 kg, the 24V 200Ah LiFePO4 battery is about one-third the weight of equivalent lead-acid batteries, reducing vehicle weight and improving handling. Its compact Group 8D size allows straightforward installation in existing battery compartments.
What Safety Features Make LiFePO4 Forklift Batteries Superior?
Beyond the BMS, LiFePO4 chemistry is inherently safer, with no risk of acid leaks or explosions. The IP65 waterproof rating protects against dust and water ingress, and the sturdy ABS housing withstands industrial impacts, ensuring reliable operation in tough environments.
How Can Users Monitor and Maintain the Battery?
Many Heated Battery LiFePO4 forklift batteries include optional CANBus or RS485 connectivity for real-time monitoring of battery health, charge status, and temperature via fleet management systems. Maintenance is minimal, requiring no watering or equalization.
What Environmental Advantages Do LiFePO4 Forklift Batteries Offer?
LiFePO4 batteries are more environmentally friendly than lead-acid batteries due to longer lifespan, higher energy efficiency, and absence of toxic lead or acid. Their recyclability and reduced hazardous waste contribute to greener industrial operations.
