What Is The 8250 Lithium-Ion Pallet Jack Battery?

The 8250 lithium-ion pallet jack battery refers to a high-capacity 82.5Ah energy storage system designed for electric pallet jacks and material handling equipment. These batteries utilize lithium-ion chemistry to deliver fast charging (1-2 hours), extended cycle life (3,000+ cycles), and maintenance-free operation. Key features include integrated Battery Management Systems (BMS) for thermal protection and 48V configurations supporting 8-10 hour shifts in warehouses. Pro Tip: Prioritize models with IP54-rated enclosures for dust/water resistance in demanding environments.

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How does a lithium pallet jack battery differ from lead-acid?

Lithium-ion pallet jack batteries outperform lead-acid counterparts with 50% weight reduction and 90% charging efficiency. Unlike lead-acid’s 6-8 hour charge time, lithium units reach 80% capacity in 1 hour. Deep Dive: The 8250 model typically operates at 48V nominal voltage with a discharge cutoff of 40V to prevent cell damage. For cold storage applications (-20°C), select versions with self-heating cells—lead-acid batteries lose 40% capacity below 0°C. A logistics center switching to 8250 batteries reduced charging downtime by 70%, enabling 24/7 operations. Pro Tip: Use opportunity charging during breaks to maintain 20-80% SoC for optimal lifespan.

Metric Lithium 8250 Lead-Acid
Cycle Life 3,000+ 500-800
Energy Density 150 Wh/kg 30-50 Wh/kg
⚠️ Critical: Never mix lithium and lead-acid charging infrastructure—voltage profiles differ significantly.

What voltage systems use 8250 batteries?

Most 8250 pallet jack batteries operate at 24V or 48V configurations, supporting equipment with 1,500-3,000 lb load capacities. The 48V 82.5Ah version stores 3.96 kWh, sufficient for heavy-duty 8-hour shifts. Deep Dive: Advanced BMS systems balance cells within ±20mV, critical for maintaining capacity in series configurations. For multi-shift operations, consider 48V 100Ah variants with 20% extra runtime. A beverage distributor using 48V 8250 batteries increased pallet moves/hour by 35% through faster acceleration rates. Table:

Voltage Typical Application Shift Duration
24V Light-duty jacks (≤2,000 lbs) 6-7 hours
48V Heavy jacks/stackers 8-10 hours
Pro Tip: Verify pallet jack motor compatibility—higher voltage systems enable faster lift speeds.

Battery Expert Insight

The 8250 lithium-ion battery redefines material handling efficiency with rapid charging and superior cycle life. Our proprietary BMS ensures cell-level monitoring across 48V configurations, delivering 98% energy utilization even in -20°C environments. For large-scale operations, prioritize modular designs allowing parallel connections up to 600Ah without voltage drop issues.

FAQs

Can I retrofit lead-acid compartments for 8250 lithium?

Yes—lithium units require 30% less space. Use shock-absorbent mounting kits to prevent vibration damage to cells.

What’s the lifespan in multi-shift operations?

Expect 5-7 years with daily cycling. Keep charge rates below 1C and avoid full discharges below 20% SoC.

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