83.2V 420Ah LiFePO4 Forklift Battery

Our 83.2V 420Ah LiFePO4 Battery is engineered for high-performance industrial applications, delivering 34.9kWh of energy in a compact, IP67-rated metal housing. Designed for OEM integration and wholesale partnerships, it combines rugged durability with advanced BMS protection, cloud monitoring, and dual communication protocols to meet demanding operational needs.

Key Features

High-Capacity Performance: With 420Ah capacity and 300A continuous discharge current, this lithium battery supports heavy-duty equipment like forklifts and AGVs.
Extended Cycle Life: Over 3,500 cycles at 80% depth of discharge ensure long-term ROI for OEM clients.
Robust Safety: Advanced BMS safeguards against overcurrent, overtemperature, and short circuits.
Smart Connectivity: Cloud-based monitoring via 4G and RS485/CAN-bus enables real-time fleet management.

Product Description

Built for reliability, our LiFePO4 battery features a 26S2P configuration, natural cooling, and a wide operating voltage range (65V¨C94.5V). Its compact design (950*592*450 mm) and Anderson/Rema connectors simplify integration into industrial machinery. The on-shell LCD display provides instant status updates, while the metal shell ensures IP67 protection in harsh environments.

Advanced Safety & Protection

The integrated BMS monitors SOC, cell voltage, and temperature, automatically isolating faults to prevent damage. Withstand peak discharges up to 1,000A for 5 seconds, making it ideal for high-torque applications. Operating temperatures range from -20¡æ to 60¡æ, ensuring performance in extreme conditions.

An 83.2V 420Ah LiFePO4 forklift battery offers high-capacity, fast charging, and long cycle life, delivering reliable and efficient power for heavy-duty forklift operations. Its advanced Battery Management System (BMS), robust safety features, and durable design ensure optimal performance and reduced downtime in demanding industrial environments.

How Does an 83.2V 420Ah LiFePO4 Forklift Battery Work?

This battery uses lithium iron phosphate (LiFePO4) cells arranged in a 26-series 2-parallel (26S2P) configuration to provide a nominal voltage of 83.2 volts and a capacity of 420 ampere-hours. The LiFePO4 chemistry offers a flat discharge curve, maintaining stable voltage throughout most of the discharge cycle. An integrated advanced BMS monitors cell voltages, temperature, current, and state of charge, protecting against overcharge, over-discharge, overheating, and short circuits, thus maximizing safety and battery longevity.

What Are the Key Benefits of Using an 83.2V 420Ah LiFePO4 Battery in Forklifts?

• High Energy Capacity: Provides approximately 34.9 kWh of energy, supporting extended forklift shifts without frequent recharging.

• Long Cycle Life: Over 3500 cycles at 80% depth of discharge, significantly outlasting traditional lead-acid batteries.

• Fast Charging: Supports up to 0.5C CC/CV charging, enabling recharge times as short as 2–3 hours.

• Robust Safety Features: Includes protections for overvoltage, undervoltage, overcurrent, short circuit, and thermal conditions.

• Durable Construction: Metal enclosure with IP67 rating offers excellent protection against dust and water ingress.

• Wide Operating Temperature Range: Operates reliably from -20°C to 60°C, suitable for indoor and outdoor use.

• Low Maintenance: No watering or equalizing charges required, reducing operational costs.

Which Forklift Models Are Compatible with the 83.2V 420Ah LiFePO4 Battery?

This battery is compatible with a wide range of industrial forklifts designed for 80V-class batteries, including popular models from brands like Toyota, Sumitomo, and others. Compatibility depends on voltage, connector types (e.g., REMA 320A for charging, Anderson 350A for discharging), and battery compartment dimensions (approximately 950 x 592 x 450 mm). Some forklifts may require software updates or hardware modifications to integrate lithium technology properly.

Why Is the Battery Management System (BMS) Critical for This Battery?

The BMS is essential for monitoring and controlling the battery’s health and safety. It balances cell voltages during charging, prevents overcharging and deep discharging, monitors temperature to avoid overheating, and protects against short circuits and overcurrent conditions. This intelligent system ensures optimal performance, extends battery lifespan, and guarantees safe operation in demanding industrial environments.

How Does Fast Charging Improve Forklift Productivity?

Fast charging reduces downtime by enabling the battery to recharge fully in 2 to 3 hours, compared to 8–10 hours for lead-acid batteries. This allows forklifts to operate multiple shifts without battery swaps, increasing fleet utilization. The battery also supports partial charging during breaks without degrading battery health, enabling flexible and efficient charging schedules.

What Safety Features Are Built Into the 83.2V 420Ah LiFePO4 Battery?

Safety features include:

• Overcharge, over-discharge, and overcurrent protection.

• Short circuit prevention.

• Thermal management with natural cooling.

• IP67-rated metal enclosure protecting against dust and water.

• Compliance with certifications such as UN38.3, UL1642, IEC62619, and CE.

Heated Battery integrates these advanced protections and monitoring technologies to ensure safe and reliable forklift operation.

Where Can You Buy High-Quality 83.2V 420Ah LiFePO4 Forklift Batteries?

Heated Battery offers premium 83.2V 420Ah LiFePO4 forklift batteries featuring advanced BMS, fast charging, and robust safety standards. Their batteries are available through authorized distributors and online platforms, backed by expert technical support and warranties to ensure customer satisfaction and reliability.

How Does Temperature Affect the Performance of This Forklift Battery?

Performance is optimal between -20°C and 60°C. Cold temperatures reduce capacity and discharge rates, while high temperatures accelerate aging. The battery’s BMS manages thermal conditions to protect cells and maintain consistent power output, ensuring reliable operation in diverse climates.

What Environmental Advantages Does an 83.2V 420Ah LiFePO4 Battery Provide?

Compared to lead-acid batteries, LiFePO4 batteries are more environmentally friendly due to:

• Use of non-toxic iron phosphate chemistry.

• Longer lifespan reducing waste.

• Higher energy efficiency.

• Recyclability of lithium and iron components.

These factors contribute to greener industrial operations.

How Do You Select the Right 83.2V 420Ah LiFePO4 Battery for Your Forklift?

Consider:

• Voltage and capacity compatibility with forklift specifications.

• Connector types and battery dimensions.

• Cycle life and warranty terms.

• Charging infrastructure compatibility.

• Safety certifications.

• Brand reputation and support services, with Heated Battery being a trusted provider.

Heated Battery Expert Views

The 83.2V 420Ah LiFePO4 forklift battery is a breakthrough in industrial energy storage. At Heated Battery, we emphasize combining high-capacity, rapid charging, and comprehensive safety features to meet the rigorous demands of modern material handling. Our advanced BMS and durable design ensure long-lasting, reliable performance even in extreme environments. This battery not only boosts forklift productivity but also reduces total cost of ownership and environmental impact, making it a smart investment for any industrial fleet. — Senior Battery Engineer, Heated Battery