Description
Our 80V 420Ah LiFePO4 Industrial Battery delivers high-performance energy storage with a robust 33.6kWh capacity, designed for demanding industrial applications. As a leading lithium battery manufacturer, this OEM-ready solution combines durability, advanced safety features, and natural cooling for seamless integration into heavy-duty equipment.
Key Features
High Energy Density: With 33.6kWh of nominal energy, this lithium battery ensures extended runtime for high-power applications.
Rugged Design: Built with a metal shell and IP65 rating, it withstands harsh environments while maintaining optimal performance.
Advanced BMS: The smart battery management system monitors SOC, temperature, and voltage, ensuring safety and longevity.
Flexible Communication: RS485, CAN-bus, and 4G connectivity enable real-time monitoring for OEM integration.
5-Year Warranty: Backed by industry-leading support, reflecting our confidence as a trusted lithium battery manufacturer.
Product Description
Engineered for industrial and commercial use, the 80V 420Ah LiFePO4 Industrial Battery offers unmatched reliability. Its 320A continuous charge/discharge capability and 450A peak current (5s) make it ideal for forklifts, energy storage systems, and heavy machinery. The natural cooling system ensures stable operation across temperatures from -20¡ãC to 60¡ãC. With a cycle life exceeding 4,000 cycles at 80% DOD, this OEM-focused solution reduces long-term operational costs while meeting rigorous performance standards.
Applications
This lithium battery is perfect for material handling equipment, renewable energy storage, telecom infrastructure, and automated guided vehicles (AGVs). Its compact dimensions (938 x 798 x 778 mm) and high discharge efficiency suit space-constrained installations requiring robust power delivery.
An 80V 420Ah LiFePO4 forklift battery delivers high energy capacity, rapid charging, and superior safety, making it ideal for heavy-duty material handling. Its long cycle life, lightweight design, and smart Battery Management System (BMS) optimize forklift performance and reduce operational costs in demanding industrial environments.
What Are the Key Specifications of an 80V 420Ah LiFePO4 Forklift Battery?
The 80V 420Ah LiFePO4 forklift battery typically provides a nominal voltage of 80V (51.2V to 81.6V range depending on charge state) and a capacity of 420Ah, storing approximately 33.6 kWh of energy. It weighs around 335 kg (739 lbs) and measures about 1015 x 682 x 550 mm (40 x 26.9 x 21.7 inches). The battery supports a continuous discharge current of 200A and a peak discharge current of 400A for 20 seconds. It features an integrated smart BMS with protections against overcharge, over-discharge, overcurrent, short circuit, and thermal issues. Operating temperature ranges from -20°C to 55°C for discharge and 0°C to 45°C for charging. The robust casing offers durability and environmental protection suitable for industrial use.
| Specification | Detail |
|---|---|
| Nominal Voltage | 80V |
| Capacity | 420Ah |
| Energy | ~33.6 kWh |
| Weight | ~335 kg (739 lbs) |
| Dimensions (L×W×H) | 1015 x 682 x 550 mm |
| Continuous Discharge Current | 200A |
| Peak Discharge Current | 400A (20 seconds) |
| Operating Temperature Range | -20°C to 55°C (discharge), 0°C to 45°C (charge) |
| Cycle Life | ≥2000 cycles (100% DOD) |
| Battery Management System | Integrated smart BMS |
How Does an 80V 420Ah LiFePO4 Battery Enhance Forklift Efficiency?
This battery ensures consistent power delivery for extended shifts, supporting heavy loads with high peak discharge currents. Its lightweight design improves forklift maneuverability and reduces energy consumption. The fast charging capability minimizes downtime, enabling multi-shift operations. The smart BMS optimizes battery health and safety, ensuring reliable performance and longer battery life, which translates into increased productivity and lower operational costs.
What Safety Features Are Included in an 80V 420Ah LiFePO4 Forklift Battery?
Safety is prioritized through:
-
Advanced Battery Management System (BMS): Monitors voltage, current, temperature, and state of charge to prevent overcharging, deep discharge, overheating, and short circuits.
-
Thermally Stable Chemistry: LiFePO4 cells are inherently safer, reducing risks of thermal runaway.
-
Robust Construction: Durable casing protects against mechanical damage, dust, and moisture.
-
Cell Balancing: Ensures uniform voltage across cells to prevent damage and extend battery life.
-
Communication Interfaces: CANBus and RS485 enable real-time diagnostics and alerts.
These features guarantee safe and reliable operation in industrial settings.
How Should an 80V 420Ah LiFePO4 Battery Be Charged and Maintained?
Charging requires a compatible LiFePO4 charger with a recommended bulk voltage of about 91.2V and maximum charge current of 200A. Fast charging reduces forklift downtime and supports continuous operation. Maintenance is minimal and includes cleaning terminals, avoiding deep discharges below cutoff voltage (68.6V), and monitoring battery health via the BMS or cloud-based platforms. Proper handling and storage extend battery lifespan and maintain peak performance.
Which Forklift Models Are Compatible with the 80V 420Ah LiFePO4 Battery?
The 80V 420Ah LiFePO4 battery fits a wide range of electric forklifts, including models from Toyota, Crown, Hyster, Linde, and Clark. Its standard dimensions and communication protocols facilitate easy integration into OEM and aftermarket forklift systems, making it a versatile upgrade or replacement option for heavy-duty industrial forklifts.
What Are the Environmental Benefits of Using an 80V 420Ah LiFePO4 Forklift Battery?
LiFePO4 batteries provide several environmental advantages:
-
Longer Service Life: Reduces waste and the need for frequent replacements.
-
Non-toxic Materials: Free from lead, cadmium, and other hazardous substances.
-
High Energy Efficiency: Lowers overall energy consumption.
-
No Emissions: No acid fumes or off-gassing, improving workplace air quality.
-
Recyclability: Components are more environmentally friendly to recycle compared to lead-acid batteries.
These benefits support sustainable and eco-friendly warehouse operations.
How Does Heated Battery Improve the 80V 420Ah LiFePO4 Forklift Battery Experience?
Heated Battery enhances this battery by integrating heating elements that maintain optimal operating temperatures in cold environments, preventing capacity loss and performance degradation. Their intelligent BMS offers remote monitoring, diagnostics, and firmware updates, ensuring proactive maintenance and safety. The rugged design and environmental protection features make Heated Battery’s products reliable in harsh industrial conditions, supporting uninterrupted forklift operation year-round.
What Are the Cost Benefits of Investing in an 80V 420Ah LiFePO4 Battery?
Though the upfront cost is higher than traditional lead-acid batteries, the 80V 420Ah LiFePO4 battery offers a lower total cost of ownership by:
-
Delivering over 2000 full charge cycles.
-
Reducing maintenance and eliminating watering needs.
-
Enabling fast charging to maximize forklift uptime.
-
Saving energy through high efficiency.
-
Minimizing cooling and ventilation requirements.
Choosing trusted brands like Heated Battery ensures warranty support and long-term reliability, maximizing return on investment.
Heated Battery Expert Views
The 80V 420Ah LiFePO4 forklift battery is a robust and efficient power solution designed for the rigorous demands of modern material handling. Heated Battery’s integration of heating technology and advanced BMS ensures consistent performance even in challenging climates, reducing downtime and maintenance costs. This innovation supports sustainable, high-productivity forklift fleets and aligns with industry trends toward greener, safer energy solutions.
— Senior Battery Engineer, Heated Battery
