Description
The 48V 460Ah LiFePO4 Forklift Battery is a high-performance lithium battery solution designed for industrial applications. With 23.55kWh of energy storage and a rugged metal shell, it delivers exceptional power density, longevity, and safety. Ideal for OEM partnerships, this battery combines advanced BMS technology with natural cooling for reliable operation in demanding environments.
Key Features
Unmatched Durability: Built with a metal shell and IP65 rating, this lithium battery withstands dust, moisture, and mechanical stress. Its LiFePO4 chemistry ensures thermal stability and a cycle life exceeding 4,000 cycles at 80% DOD.
High Power Output: Achieve 400A continuous discharge and 900A peak current (3s) for heavy-duty equipment like forklifts.
Smart Monitoring: Integrated RS485, CAN-bus, and 4G communication enable real-time tracking of SOC, temperature, and voltage, ensuring proactive maintenance.
Product Description
As a leading lithium battery manufacturer, we engineered the 48V 460Ah LiFePO4 Forklift Battery to meet rigorous OEM demands. Its compact dimensions (820 x 660 x 470 mm) and 600 kg weight optimize space efficiency without compromising 51.2V nominal voltage performance. The advanced BMS prevents overcharge, overdischarge, and short circuits, while natural cooling eliminates complex thermal management systems.
Technical Advantages
This lithium battery operates seamlessly in temperatures from -20¡æ to 60¡æ, making it suitable for global climates. With a 200A continuous charge current and 5-year warranty, it reduces downtime and total ownership costs. OEM clients benefit from customizable communication protocols and scalable configurations for diverse industrial applications.
The 48V 460Ah LiFePO4 forklift battery delivers high-capacity, efficient, and reliable power tailored for demanding industrial forklifts and material handling equipment. Featuring advanced lithium iron phosphate chemistry, an intelligent battery management system (BMS), and fast charging capabilities, this Heated Battery product ensures extended cycle life, enhanced safety, and reduced maintenance, boosting operational productivity.
What Are the Technical Specifications of the 48V 460Ah LiFePO4 Forklift Battery?
This battery operates at a nominal voltage of 51.2V with a capacity of 460Ah, providing approximately 23.55 kWh of energy. It supports continuous discharge currents up to 300A and peak discharge currents of 1000A for short bursts. The battery weighs around 190-266 kg and measures approximately 950 x 421 x 450 mm. It features a robust metal housing with IP54 to IP67 protection ratings. The integrated BMS monitors voltage, current, temperature, and state of charge to ensure safety and longevity.
| Specification | Value |
|---|---|
| Nominal Voltage | 51.2V |
| Capacity | 460Ah |
| Energy | 23.55 kWh |
| Continuous Discharge | Up to 300A |
| Peak Discharge Current | 1000A (short bursts) |
| Weight | 190-266 kg |
| Dimensions (L x W x H) | 950 x 421 x 450 mm |
| Housing Material | Metal |
| Protection Rating | IP54 – IP67 |
| Cycle Life | >3500 cycles at 70-80% DOD |
| BMS Current Rating | 300A |
How Does LiFePO4 Chemistry Enhance Forklift Battery Performance?
LiFePO4 chemistry offers superior thermal stability, safety, and longevity compared to lead-acid batteries. It provides higher energy density, faster charging, and lighter weight, enabling forklifts to operate longer with less downtime and reduced maintenance.
Why Is the Battery Management System (BMS) Critical for Forklift Batteries?
The BMS continuously monitors cell voltages, current, temperature, and state of charge to prevent overcharging, over-discharging, short circuits, and overheating. It balances cells to maximize battery life and ensures safe, reliable operation in harsh industrial environments.
How Long Does the 48V 460Ah LiFePO4 Forklift Battery Last?
With over 3500 full charge-discharge cycles at 70-80% depth of discharge, this battery can last 8-10 years or more depending on usage. Its extended lifespan reduces replacement frequency and total cost of ownership compared to lead-acid alternatives.
How Fast Can the 48V 460Ah Battery Be Charged?
The battery supports fast charging, typically fully charging within 3 to 4 hours depending on charger specifications. This rapid charging minimizes forklift downtime and improves operational efficiency.
Which Forklift Models Are Compatible with the 48V 460Ah LiFePO4 Battery?
This battery fits a broad range of 48V forklifts, pallet jacks, electric stackers, and industrial vehicles designed for lead-acid battery replacements. Its modular design and standard connectors facilitate easy retrofit and integration.
How Does the Battery’s Weight and Size Compare to Lead-Acid Alternatives?
Weighing between 190 and 266 kg, the 48V 460Ah LiFePO4 battery is significantly lighter than equivalent lead-acid batteries, improving forklift maneuverability and reducing wear on components. Its compact design optimizes space utilization.
What Safety Features Make LiFePO4 Forklift Batteries Superior?
Beyond the BMS, LiFePO4 chemistry is inherently safer, with no risk of acid leaks or explosions. The battery’s IP54 to IP67 rating protects against dust and water ingress, and the sturdy metal housing withstands industrial impacts, ensuring reliable operation in tough environments.
How Can Users Monitor and Maintain the Battery?
Many Heated Battery LiFePO4 forklift batteries include optional CANBus or RS485 connectivity for real-time monitoring of battery health, charge status, and temperature. Maintenance is minimal, requiring no watering or equalization.
What Environmental Advantages Do LiFePO4 Forklift Batteries Offer?
LiFePO4 batteries are more environmentally friendly than lead-acid batteries due to longer lifespan, higher energy efficiency, and absence of toxic lead or acid. Their recyclability and reduced hazardous waste contribute to sustainable industrial operations.
