Description
The 48V 460Ah LiFePO4 Forklift Battery is a high-performance, industrial-grade lithium battery designed for demanding applications. With 23.55kWh of energy storage, advanced BMS protection, and a rugged metal shell, this solution combines durability and efficiency. As a leading lithium battery manufacturer, we cater to OEM partners and wholesale buyers seeking reliable, scalable power systems.
Key Features
High Energy Density: Delivers 23.55kWh in a compact 830 x 630 x 590 mm footprint, ideal for space-constrained installations.
Robust Performance: Supports 400A continuous discharge and 900A peak current (3s) for heavy-duty operations.
Extended Cycle Life: Over 4,000 cycles at 80% depth of discharge (DOD), reducing long-term replacement costs.
IP65 & Natural Cooling: Dustproof, water-resistant design with passive thermal management ensures reliability in harsh environments.
Product Description
Engineered for industrial applications, the 48V 460Ah LiFePO4 Forklift Battery features a wide operating voltage range (40V¨C58.4V) and operates in temperatures from -20¡æ to 60¡æ. Its advanced BMS safeguards against overcharge, short circuits, and temperature extremes, while RS485/CAN-bus/4G connectivity enables real-time monitoring. As a lithium battery manufacturer specializing in OEM solutions, we prioritize scalability and compliance with global safety standards.
Technical Advantages
Rapid Charging: Accepts 200A continuous charge current, minimizing downtime.
Low Maintenance: LiFePO4 chemistry eliminates electrolyte refilling and acid leaks.
Lightweight Design: At ~339 kg, it reduces vehicle strain compared to traditional lead-acid alternatives.
Applications
This battery excels in forklifts, AGVs, renewable energy storage, and marine systems. Its modular architecture allows OEM partners to customize configurations for diverse voltage and capacity requirements.
The 48V 460Ah LiFePO4 LFP forklift battery offers high energy capacity, fast charging, and long cycle life, delivering reliable and maintenance-free power for industrial forklifts. Its advanced Battery Management System (BMS), robust safety features, and lightweight design enhance forklift efficiency, reduce downtime, and lower total cost of ownership compared to traditional lead-acid batteries.
How Does the 48V 460Ah LiFePO4 Forklift Battery Improve Forklift Performance?
This battery provides stable voltage output and high discharge currents, enabling forklifts to handle heavy loads efficiently with extended runtime. Its lithium iron phosphate chemistry supports rapid charging and deep discharges without compromising battery health. The reduced weight compared to lead-acid batteries improves forklift maneuverability and decreases wear on mechanical components, boosting overall productivity.
What Are the Key Technical Specifications of the 48V 460Ah LiFePO4 Forklift Battery?
| Specification | Details |
|---|---|
| Nominal Voltage | 48V (51.2V typical) |
| Capacity | 460Ah |
| Energy | Approx. 23.55 kWh |
| Chemistry | Lithium Iron Phosphate (LiFePO4) |
| Continuous Discharge Current | 200A |
| Peak Discharge Current | 450A (5 seconds) |
| Charge Current | 200A |
| Cycle Life | Over 4,000 cycles at 80% DoD |
| Operating Temperature Range | -20°C to 60°C |
| Weight | Approx. 350 kg |
| Dimensions (L×W×H) | ~800 × 630 × 600 mm |
| Protection Rating | IP65 |
| Communication Protocols | RS485, CAN-bus, 4G (optional) |
| Safety Certifications | UN38.3, MSDS, UL1642, IEC62619 |
Which Forklift Models and Applications Are Best Suited for This Battery?
The 48V 460Ah LiFePO4 battery is compatible with a wide range of electric forklifts, pallet jacks, and material handling equipment. It is ideal for warehouses, manufacturing plants, logistics centers, and outdoor industrial environments requiring high-capacity, reliable power with minimal maintenance and fast turnaround times.
Why Is LiFePO4 Chemistry Preferred Over Lead-Acid Batteries for Forklifts?
LiFePO4 batteries offer superior thermal stability and safety, significantly reducing risks of thermal runaway and acid leaks common in lead-acid batteries. They provide longer cycle life—typically 3 to 6 times that of lead-acid—faster charging, and stable voltage output, improving forklift uptime and reducing total cost of ownership. Additionally, LiFePO4 batteries are maintenance-free and environmentally friendly.
How Does the Battery Management System (BMS) Enhance Safety and Longevity?
The integrated BMS continuously monitors individual cell voltages, temperature, and current, providing protections against overcharge, over-discharge, overcurrent, short circuits, and overheating. It balances cells to maximize capacity and lifespan. The system supports remote monitoring via RS485, CAN-bus, and optional 4G connectivity, enabling real-time diagnostics and predictive maintenance.
When Should Fleet Operators Consider Upgrading to a 48V 460Ah LiFePO4 Battery?
Operators should upgrade when lead-acid batteries show diminished runtime, increased maintenance costs, or when expanding forklift fleets. The 48V 460Ah LiFePO4 battery’s long cycle life, rapid charging, and smart monitoring offer significant operational and financial benefits, reducing downtime and enhancing productivity.
Where Is the Ideal Environment for Operating and Storing This Forklift Battery?
Optimal performance occurs in environments with ambient temperatures between -20°C and 60°C. The IP65-rated enclosure protects against dust and water ingress, making it suitable for indoor and outdoor industrial settings. Proper storage in dry, temperature-controlled areas extends battery life.
Does the Battery Support Fast Charging and High Discharge Rates?
Yes, it supports continuous discharge currents of 200A and peak discharge currents up to 450A for short bursts, meeting the power demands of forklift operations. Fast charging at up to 200A reduces downtime during shift changes, improving operational efficiency.
Has Heated Battery Incorporated Advanced Features in This Forklift Battery?
Heated Battery integrates premium LiFePO4 cells with a smart BMS, ensuring safety, reliability, and longevity. Optional features include real-time cloud monitoring, 4G connectivity, and customizable communication protocols. Heated Battery’s rigorous quality control and certifications guarantee a durable, high-performance product tailored to demanding industrial applications.
Can This Battery Be Customized for Specific Forklift Requirements?
Yes, Heated Battery offers customization options including capacity, size, communication protocols, and safety features to fit various forklift models and operational needs, ensuring seamless integration and optimal performance.
How Does the Weight of the 48V 460Ah LiFePO4 Battery Compare to Lead-Acid Alternatives?
The LiFePO4 battery weighs approximately 350 kg, significantly lighter than equivalent lead-acid batteries that often exceed 600 kg. This weight reduction improves forklift energy efficiency, maneuverability, and reduces wear on mechanical components.
What Maintenance Is Required for the 48V 460Ah LiFePO4 Forklift Battery?
Maintenance is minimal. Routine inspection of terminals and connectors is recommended, along with monitoring battery health through the BMS or optional remote systems. Unlike lead-acid batteries, there is no need for electrolyte refilling or equalization charging.
Heated Battery Expert Views
“The 48V 460Ah LiFePO4 forklift battery from Heated Battery exemplifies the integration of advanced lithium technology with intelligent battery management. Its long cycle life, fast charging, and lightweight design deliver superior performance and operational efficiency. Heated Battery’s commitment to quality and innovation ensures that this battery meets the rigorous demands of modern industrial fleets, providing a safe and reliable power solution.”
