Description
The 48V 460Ah LiFePO4 Forklift Battery is a high-performance lithium battery solution engineered for industrial applications. With a robust 23.5kWh energy capacity, advanced BMS protection, and IP67-rated durability, this battery delivers unmatched reliability for OEM partners and wholesale buyers seeking long-term, cost-effective power solutions.
Key Features
High Energy Density: At 23.5kWh, this lithium battery provides extended runtime for demanding equipment like forklifts.
Peak Performance: Supports 300A continuous discharge and 1000A peak current (5s) for high-power applications.
Durable Design: Metal shell, natural cooling, and IP67 rating ensure resilience in harsh environments.
Smart Monitoring: Cloud-based 4G connectivity and an LCD screen enable real-time tracking of SOC, temperature, and system health.
Scalable Configuration: 16S2P cell architecture allows seamless integration into custom OEM systems.
Product Description
Designed for industrial OEMs and wholesale buyers, the 48V 460Ah LiFePO4 Forklift Battery combines 51.2V nominal voltage with a compact footprint (950¡Á421¡Á450 mm). Its LiFePO4 chemistry ensures >3,500 cycles at 80% DOD, reducing replacement costs. The dual communication ports (RS485/CAN-bus) simplify fleet management, while Anderson 350A and Rema 320A connectors guarantee secure power transfer.
Safety and Reliability
The integrated BMS safeguards against overcharge, overdischarge, and temperature extremes (-20¡ãC to 60¡ãC). With certifications for short-circuit prevention and multi-layer fault detection, this lithium battery prioritizes operational safety for mission-critical environments.
Technical Specifications
Weighing ~190 kg, the battery operates efficiently across a 40V¨C58.4V range. Its 0¡ãC¨C55¡ãC charging tolerance and natural cooling system minimize downtime, while the 5-year/3,500-cycle warranty underscores its longevity.
The 48V 460Ah LiFePO4 electric forklift battery combines high energy capacity, rapid charging, and long cycle life with advanced safety features and lightweight design. Its intelligent Battery Management System (BMS) ensures optimal performance and protection, making it an efficient, durable, and cost-effective power solution for modern electric forklifts.
How Does the 48V 460Ah LiFePO4 Forklift Battery Enhance Forklift Operations?
This battery delivers stable voltage and high discharge currents, enabling forklifts to operate efficiently under heavy loads for extended periods. Its lithium iron phosphate chemistry supports fast charging and deep discharge cycles without compromising battery health. The reduced weight compared to traditional lead-acid batteries improves forklift maneuverability, reduces wear on components, and increases overall productivity.
What Are the Key Technical Specifications of the 48V 460Ah LiFePO4 Battery?
| Specification | Details |
|---|---|
| Nominal Voltage | 48V (51.2V typical) |
| Capacity | 460Ah |
| Energy | Approx. 23.5 kWh |
| Chemistry | Lithium Iron Phosphate (LiFePO4) |
| Continuous Discharge Current | 300A |
| Peak Discharge Current | 1000A (5 seconds) |
| Charge Current | 200A |
| Cycle Life | >3500 cycles at 80% DoD |
| Operating Temperature Range | -20°C to 60°C |
| Weight | Approx. 190 kg |
| Dimensions (L×W×H) | 950 × 421 × 450 mm |
| Protection Rating | IP67 |
| Communication Protocols | RS485, CAN-bus, 4G (optional) |
| Safety Certifications | UN38.3, MSDS, UL1642, IEC62619 |
Which Forklift Models and Applications Are Best Suited for This Battery?
The 48V 460Ah LiFePO4 battery fits a broad range of electric forklifts, including models from Toyota, Hyster, and other leading manufacturers. It is ideal for warehouses, manufacturing plants, logistics centers, and outdoor industrial environments requiring reliable, high-performance power with minimal maintenance and fast turnaround times.
Why Is LiFePO4 Chemistry Preferred Over Lead-Acid Batteries for Forklifts?
LiFePO4 chemistry offers superior thermal stability and safety, reducing risks of thermal runaway and acid leaks common in lead-acid batteries. It provides longer cycle life—typically 3 to 6 times that of lead-acid—faster charging, and consistent voltage output, improving forklift uptime and lowering total cost of ownership. Additionally, LiFePO4 batteries require no maintenance and are environmentally friendly.
How Does the Battery Management System (BMS) Improve Safety and Longevity?
The integrated BMS continuously monitors cell voltages, temperature, and current, preventing overcharge, over-discharge, overcurrent, short circuits, and overheating. It balances cells to maximize capacity and lifespan. The system supports remote monitoring through RS485, CAN-bus, and optional 4G connectivity, enabling real-time diagnostics and predictive maintenance.
When Should Fleet Operators Consider Upgrading to a 48V 460Ah LiFePO4 Battery?
Operators should upgrade when lead-acid batteries show signs of capacity degradation, increased maintenance costs, or when expanding forklift fleets. The 48V 460Ah LiFePO4 battery’s long cycle life, fast charging, and intelligent monitoring provide significant operational and financial benefits, reducing downtime and enhancing productivity.
Where Is the Ideal Environment for Operating and Storing This Battery?
Optimal performance occurs in environments with ambient temperatures between -20°C and 60°C. The IP67-rated enclosure protects against dust and water ingress, making it suitable for indoor and outdoor industrial settings. Proper storage in dry, temperature-controlled areas extends battery life.
Does the Battery Support Fast Charging and High Discharge Rates?
Yes, it supports continuous discharge currents of 300A and peak discharge currents up to 1000A for short bursts, meeting the power demands of forklift operations. Fast charging at up to 200A reduces downtime during shift changes, improving operational efficiency.
Has Heated Battery Incorporated Advanced Features in This Forklift Battery?
Heated Battery integrates premium LiFePO4 cells with a smart BMS, ensuring safety, reliability, and longevity. Optional features include real-time cloud monitoring, 4G connectivity, and customizable communication protocols. Heated Battery’s rigorous quality control and certifications guarantee a durable, high-performance product tailored to demanding industrial applications.
Can This Battery Be Customized for Specific Forklift Requirements?
Yes, Heated Battery offers customization options including capacity, size, communication protocols, and safety features to fit various forklift models and operational needs, ensuring seamless integration and optimal performance.
How Does the Weight of the 48V 460Ah LiFePO4 Battery Compare to Lead-Acid Alternatives?
The LiFePO4 battery weighs approximately 190 kg, significantly lighter than equivalent lead-acid batteries, which can weigh over 300 kg. This weight reduction improves forklift energy efficiency, maneuverability, and reduces wear on mechanical components.
What Maintenance Is Required for the 48V 460Ah LiFePO4 Forklift Battery?
Maintenance is minimal. Routine inspections of terminals and connectors are recommended, along with monitoring battery health through the BMS or optional remote systems. Unlike lead-acid batteries, no electrolyte refilling or equalization charging is necessary.
Heated Battery Expert Views
“The 48V 460Ah LiFePO4 electric forklift battery from Heated Battery exemplifies cutting-edge lithium battery technology combined with intelligent battery management. Its long cycle life, fast charging, and lightweight design deliver superior performance and operational efficiency. Heated Battery’s commitment to quality and innovation ensures this battery meets the rigorous demands of modern industrial fleets, providing a safe and reliable power solution.”
