Description
Our 48V 460Ah LiFePO4 Forklift Battery is engineered for high-performance industrial applications. As a leading lithium battery manufacturer, we deliver OEM-ready solutions with 21.5kWh nominal energy, advanced safety features, and cloud-based monitoring. Built for durability and efficiency, it¡¯s ideal for heavy-duty equipment and renewable energy storage.
Key Features
High Capacity & Longevity
With 420Ah capacity and a lifespan exceeding 3,500 cycles at 80% DOD, this lithium battery ensures reliable power for years. Its LiFePO4 chemistry guarantees thermal stability and extended service life, reducing replacement costs.
Robust Performance
Supports 300A continuous discharge and 1,000A peak surge (5s), making it suitable for high-demand machinery. The natural cooling system and IP67-rated metal shell ensure optimal operation in harsh environments.
Smart Monitoring
Integrated 4G cloud monitoring and an on-device LCD screen provide real-time insights into SOC, voltage, and temperature. Advanced BMS protects against overcurrent, overheating, and short circuits.
Product Description
Designed for OEM integration, this lithium battery combines 51.2V nominal voltage with compact dimensions (950x421x450 mm) for space-efficient installations. The 16S2P cell configuration enhances energy density, while RS485/CAN-bus communication ensures seamless compatibility with industrial systems.
Flexible Charging
Equipped with a Rema 320A charging connector and Anderson 350A discharge port, it supports rapid energy transfer. The wide operating range (40V¨C58.4V) accommodates fluctuating power inputs, ideal for hybrid setups.
The 48V 420Ah LiFePO4 LFP forklift battery offers a powerful, reliable, and safe energy solution designed for heavy-duty forklifts and industrial vehicles. Featuring advanced lithium iron phosphate chemistry, an intelligent battery management system (BMS), and fast charging capabilities, this Heated Battery product delivers extended cycle life, reduced maintenance, and consistent high performance in demanding environments.
What Are the Technical Specifications of the 48V 420Ah LiFePO4 LFP Forklift Battery?
This battery operates at a nominal voltage of 51.2V with a capacity of 420Ah, providing approximately 21.5 kWh of energy. It supports continuous discharge currents up to 400A and peak discharge currents up to 800A for short bursts. The battery weighs around 385 kg ± 10kg and measures approximately 989 x 628 x 633 mm. It features a heavy-duty stainless steel casing with an IP65 waterproof rating, equipped with an integrated BMS for voltage, current, and temperature management. Communication protocols include CANBus, RS485, and optional Bluetooth and GPS tracking.
| Specification | Value |
|---|---|
| Nominal Voltage | 51.2V |
| Capacity | 420Ah |
| Energy | 21.5 kWh |
| Continuous Discharge | 400A |
| Peak Discharge Current | 800A (short bursts) |
| Weight | ~385 kg |
| Dimensions (L x W x H) | 989 x 628 x 633 mm |
| Housing Material | Stainless Steel |
| Protection Rating | IP65 |
| Cycle Life | >3500 cycles at 80% DOD |
| Communication Protocols | CANBus, RS485, Bluetooth (optional) |
How Does LiFePO4 Chemistry Improve Forklift Battery Performance?
LiFePO4 chemistry provides superior thermal stability, safety, and longevity compared to lead-acid batteries. It offers higher energy density, faster charging, and lighter weight, enabling forklifts to operate longer with less downtime and reduced maintenance.
Why Is the Battery Management System (BMS) Critical for Forklift Batteries?
The BMS monitors cell voltages, current, temperature, and state of charge to prevent overcharging, over-discharging, short circuits, and overheating. It balances cells to maximize battery life and ensures safe, reliable operation in harsh industrial environments.
How Long Does the 48V 420Ah LiFePO4 LFP Forklift Battery Last?
With over 3500 full charge-discharge cycles at 80% depth of discharge, this battery can last 8-10 years or more depending on usage and maintenance. Its extended lifespan reduces replacement frequency and total cost of ownership compared to lead-acid alternatives.
How Fast Can the 48V 420Ah Battery Be Charged?
The battery supports fast charging, typically fully charging within 3 to 5 hours depending on charger specifications. This rapid charging minimizes forklift downtime and improves operational efficiency.
Which Forklift Models Are Compatible with the 48V 420Ah LiFePO4 LFP Battery?
This battery fits a wide range of 48V forklifts, pallet jacks, electric stackers, and industrial vehicles designed for lead-acid battery replacements. Its modular design and standard connectors facilitate easy retrofit and integration.
How Does the Battery’s Weight and Size Compare to Lead-Acid Alternatives?
Weighing approximately 385 kg, the 48V 420Ah LiFePO4 battery is significantly lighter than equivalent lead-acid batteries, improving forklift maneuverability and reducing wear on components. Its robust stainless steel casing ensures durability.
What Safety Features Make LiFePO4 Forklift Batteries Superior?
Besides the BMS, LiFePO4 chemistry is inherently safer, with no risk of acid leaks or explosions. The IP65 rating protects against dust and water ingress, and the heavy-duty stainless steel housing withstands industrial impacts, ensuring reliable operation.
How Can Users Monitor and Maintain the Battery?
Many Heated Battery LiFePO4 forklift batteries include optional Bluetooth, CANBus, or RS485 connectivity for real-time monitoring of battery health, charge status, and temperature. Maintenance is minimal, requiring no watering or equalization.
What Environmental Advantages Do LiFePO4 Forklift Batteries Offer?
LiFePO4 batteries are more environmentally friendly than lead-acid batteries due to longer lifespan, higher energy efficiency, and absence of toxic lead or acid. Their recyclability and reduced hazardous waste contribute to sustainable industrial operations.
