Description
Our 48V 460Ah LiFePO4 Forklift Battery is engineered for high-performance industrial applications, combining robust energy storage with exceptional durability. As a leading lithium battery manufacturer, we deliver OEM-ready solutions featuring advanced safety, long cycle life, and seamless integration for demanding environments.
Key Features
LiFePO4 Chemistry: Ensures thermal stability, extended lifespan, and superior safety compared to traditional lithium-ion batteries.
High Energy Density: 4.096kWh capacity in a compact design maximizes power for forklifts and heavy machinery.
IP65 Protection: Dustproof and water-resistant construction for reliable operation in harsh conditions.
Smart BMS: Monitors SOC, temperature, voltage, and current while preventing overcharge, overdischarge, and short circuits.
Wide Temperature Range: Operates from -20¡ãC to 60¡ãC, ideal for global climates.
Product Description
Designed for wholesale and OEM battery partnerships, this 25.6V 160Ah lithium battery offers unmatched versatility for industrial equipment, renewable energy storage, and off-grid systems. Its natural cooling system and metal shell ensure optimal thermal management and durability. With RS485, CAN-bus, and 4G communication, it integrates effortlessly into IoT-enabled setups.
Advanced Safety & Reliability
The integrated BMS provides multi-layer protection against extreme conditions, while a >4,000-cycle lifespan at 80% DOD reduces long-term costs. Peak discharge currents of 480A (30s) support high-power demands without compromising safety.
Ideal for OEM Partnerships
As a lithium battery manufacturer specializing in OEM solutions, we offer customizable configurations, branding options, and scalable production. Our 5-year warranty underscores confidence in product quality, making this battery a cost-effective, future-proof investment for industrial clients.
The 24V 160Ah LiFePO4 forklift battery delivers high energy density, long cycle life, and enhanced safety, providing reliable, maintenance-free power for industrial forklifts. Its advanced Battery Management System (BMS) and robust design ensure efficient operation, fast charging, and extended service life, making it an ideal upgrade over traditional lead-acid batteries.
How Does the 24V 160Ah LiFePO4 Forklift Battery Improve Forklift Performance?
This battery offers consistent voltage output and high discharge rates, enabling forklifts to operate efficiently under heavy loads. Its lithium iron phosphate chemistry supports rapid charging and deep discharges without degrading performance. The lighter weight compared to lead-acid batteries improves forklift maneuverability and reduces wear on components, enhancing overall productivity.
What Are the Key Technical Specifications of the 24V 160Ah LiFePO4 Forklift Battery?
| Specification | Details |
|---|---|
| Nominal Voltage | 24V (25.6V typical) |
| Capacity | 160Ah |
| Energy | Approx. 4.09 kWh |
| Chemistry | Lithium Iron Phosphate (LiFePO4) |
| Continuous Discharge Current | 50A |
| Peak Discharge Current | 100A (3 seconds) |
| Charge Current | 40A |
| Cycle Life | 3,500–6,000 cycles at 70–80% DoD |
| Operating Temperature Range | -20°C to 60°C |
| Weight | Approx. 90 kg (198 lbs) |
| Dimensions (L×W×H) | ~623 × 209 × 626 mm |
| Protection Rating | IP65 |
| Communication Protocols | RS485, CAN bus, 4G (optional) |
| Safety Certifications | UN38.3, MSDS, UL1642, IEC62619 |
Which Forklift Models and Applications Are Best Suited for This Battery?
The 24V 160Ah LiFePO4 battery is compatible with a wide range of electric forklifts, pallet stackers, and material handling equipment. It is ideal for warehouse operations, manufacturing facilities, and logistics centers requiring reliable, long-lasting power with minimal downtime. Its robust design also suits harsh industrial environments.
Why Is LiFePO4 Chemistry Preferred Over Lead-Acid for Forklift Batteries?
LiFePO4 batteries offer superior thermal stability and safety, reducing risks of thermal runaway and acid leaks common in lead-acid batteries. They provide longer cycle life—often 3 to 6 times that of lead-acid—leading to lower total cost of ownership. Lithium batteries are maintenance-free, charge faster, and maintain stable voltage output, improving forklift performance and reducing operational interruptions.
How Does the Advanced Battery Management System (BMS) Enhance Safety and Longevity?
The integrated BMS continuously monitors cell voltages, temperature, and current, preventing overcharge, over-discharge, short circuits, and overheating. It balances cells to maximize battery capacity and lifespan. The BMS also supports communication protocols like RS485 and CAN bus for real-time monitoring and diagnostics, enabling predictive maintenance and reducing unexpected failures.
When Should Fleet Operators Consider Upgrading to a 24V 160Ah LiFePO4 Battery?
Operators should upgrade when lead-acid batteries show reduced runtime, increased maintenance, or frequent replacements. Transitioning to LiFePO4 batteries like the 24V 160Ah model improves uptime, reduces operational costs, and supports sustainability goals. It is especially beneficial for fleets requiring fast charging and high cycle durability.
Where Is the Best Environment to Operate and Store This Forklift Battery?
The battery performs optimally in environments with ambient temperatures between -20°C and 60°C. Storage should be in a dry, temperature-controlled area to maximize lifespan. Its IP65-rated enclosure protects against dust and water ingress, allowing safe operation in typical industrial settings.
Does the 24V 160Ah LiFePO4 Battery Support Fast Charging and High Discharge Rates?
Yes, it supports continuous discharge currents up to 50A and peak currents of 100A for short bursts, meeting the high power demands of forklift operations. The battery also supports fast charging at up to 40A, reducing downtime during shift changes or breaks.
Has Heated Battery Integrated Innovation and Quality Assurance in This Model?
Heated Battery incorporates advanced LiFePO4 cells with a smart BMS, ensuring safety, reliability, and long service life. Their batteries undergo rigorous quality control and comply with international safety certifications. Heated Battery also offers optional remote monitoring features, allowing fleet managers to track battery health and optimize usage.
Can This Battery Be Customized for Specific Forklift Requirements?
Yes, Heated Battery offers customization options including size adjustments, communication protocols, and capacity variations to suit different forklift models and operational needs. This flexibility ensures seamless integration and maximizes performance.
How Does the Weight of the 24V 160Ah LiFePO4 Battery Compare to Traditional Lead-Acid Batteries?
The LiFePO4 battery weighs approximately one-third of a comparable lead-acid battery, significantly reducing the overall weight of the forklift. This weight reduction improves energy efficiency, reduces tire and suspension wear, and enhances maneuverability.
What Maintenance Is Required for the 24V 160Ah LiFePO4 Forklift Battery?
Maintenance is minimal. Regular inspection of terminals and connectors is recommended, along with monitoring battery health via the BMS or optional remote systems. Unlike lead-acid batteries, there is no need for electrolyte refilling or equalization charging, reducing labor and operational costs.
Heated Battery Expert Views
“The 24V 160Ah LiFePO4 forklift battery from Heated Battery sets a new standard for industrial material handling power solutions. Its advanced lithium chemistry combined with a sophisticated BMS ensures unparalleled safety, longevity, and performance. The battery’s lightweight design and fast charging capabilities translate into increased forklift uptime and operational efficiency. Heated Battery’s commitment to quality and innovation makes this model an excellent choice for businesses aiming to modernize their fleets while reducing maintenance and environmental impact.”
