How much does a Trojan 8 volt battery weigh?

Trojan 8-volt batteries typically weigh between 63-72 pounds (28-33 kg) depending on the specific model. For example, the T-875 model weighs 63 lbs (28 kg), while higher-capacity models like the T-890 reach 69 lbs (31 kg). These flooded lead-acid batteries use GC2 terminal configurations and are designed for deep-cycle applications like golf carts and industrial equipment.

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What factors affect Trojan 8V battery weight?

Plate thickness and electrolyte volume primarily determine weight variations. Industrial-grade models like the T-890 use thicker lead plates (+15% vs. T-875) for enhanced cycle life, adding 6 lbs (2.7 kg). Pro Tip: Always verify weight when replacing batteries—heavier units may exceed equipment weight limits.

Trojan’s 8V batteries employ lead-calcium alloy grids that balance durability and weight. The T-875 contains 17.4 liters of electrolyte, while the T-890 holds 19.1 liters—a difference contributing to its 3% higher mass. But why does this matter? In golf carts, improper weight distribution from mismatched batteries can cause uneven tire wear. For instance, a 6-battery cart using T-890s gains 36 lbs total versus T-875s, potentially affecting hill-climbing torque.

Model Capacity (Ah) Weight
T-875 170 63 lbs
T-890 190 69 lbs

How does weight impact battery performance?

Heavier lead-acid batteries generally indicate thicker plates and higher durability. The 72-lb Trojan L16 (8V) model lasts 1,200 cycles at 50% DoD—40% longer than standard units. However, increased mass reduces energy density: 8V batteries average 30-35 Wh/kg versus 150+ Wh/kg in lithium alternatives.

Weight directly affects installation logistics. Six Trojan T-890 batteries total 414 lbs—exceeding some aluminum rack systems’ 400-lb limits. Pro Tip: Use reinforced racks when upgrading battery capacity. Consider this: A 10% weight increase reduces e-vehicle range by 2-3% due to rolling resistance. Always balance capacity gains against mass penalties.

⚠️ Critical: Never mix battery weights in series configurations—imbalanced masses accelerate plate degradation.

Battery Expert Insight

Trojan’s 8V batteries leverage robust lead-calcium construction for deep-cycle reliability. While heavier than lithium counterparts, their 63-72 lb weight range ensures stable performance across 1,000+ cycles. Optimal for golf carts and floor scrubbers, these batteries require weight-matched installation and monthly electrolyte checks to maintain peak capacity.

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FAQs

Can I lift Trojan 8V batteries alone?

Not recommended—OSHA requires team lifting for items over 50 lbs. Use battery carts for safe transport.

Do heavier batteries last longer?

Generally yes. The 69-lb T-890 lasts 15% longer than the 63-lb T-875 due to thicker lead plates.

How often should I check battery weight?

Weigh annually—5% weight loss indicates electrolyte depletion requiring refill. Never operate below 90% original mass.